Our factory
Our new state-of-the-art factory, located in Anji, China, is a significant milestone in our sofa manufacturing journey. With Phase 1 now operational, we proudly span an impressive 150,000m2, allowing us to enhance our production capabilities and deliver high-quality sofas to our customers. As we look to the future, Phases 2 and 3 are currently under construction, which will expand our factory’s footprint to a remarkable total of 480,000m2. This expansion underscores our commitment to meeting the growing demand for our bespoke furniture while maintaining the highest standards of craftsmanship.
Testing centre
Our state of the art onsite testing centre has passed ISO 17025, CNAS laboratory certification
Our testing equipment includes
- Rockwell hardness tester
- Salt spray device
- Colour fastness tester
- Constant temperature and humidity test machine
- Sponge durability tester
- Carbon blasting tester
In addition we also send all cover materials to Intertek for independent UKFR test reports, every batch of material purchased from our suppliers is independently tested to ensure that everything we supply is compliant with UK laws.
Research and design centre
- Our R&D centre is a hub of innovation in sofa manufacturing, boasting a team of over 5 talented designers who bring creativity and style to our products.
- We employ more than 50 skilled product development engineers dedicated to turning innovative ideas into reality.
- Each year, our R&D centre is responsible for the creation of over 200 new sofa designs, ensuring that we stay at the forefront of industry trends.
- Our commitment to innovation is further exemplified by our impressive portfolio of 50+ patents, securing our unique designs and features.
- With a focus on quality and functionality, our R&D efforts continuously enhance the comfort and aesthetics of our sofa range, setting new standards in the market.
New state of the art smart warehouse
Our new state-of-the-art smart warehouse spans an impressive 6000m², revolutionising the way furniture is stored and managed. With a remarkable storage capacity of 600 containers, this cutting-edge facility integrates advanced technology, including a guided rail vehicle that enhances operational speed and accuracy. As a result of these innovations, warehouse efficiency has skyrocketed by 150%, significantly streamlining the production process. Outbound efficiency has seen an even more dramatic increase of 250%, ensuring that finished products reach retailers more swiftly than ever before. Furthermore, the comprehensive operating costs have been reduced by approximately 40%, making this advanced warehouse not only a model of efficiency but also a financially sustainable solution for sofa manufacturers looking to thrive in a competitive market.
